AutomatedTest Equipment

Shamrock designs and builds automated test equipment that improves testing accuracy, increases throughput, and ensures consistent product quality. From standalone test stations to fully integrated validation systems, our team develops solutions tailored to your product, your process, and your quality requirements.

TestingAreas of Expertise

Our assembly automation expertise extends to a wide range of manufacturing applications, ensuring optimal performance, safety, and efficiency of your operations. We specialize in the design, build, and integration of:

Mechanical & Environmental

  • Leak Testing
  • Flow Testing
  • Pressure Testing
  • Vacuum Testing
  • Pneumatic Testing
  • Hydrostatic Testing
  • Motor & Actuator Testing
  • Torque Testing
  • Force/Displacement Testing
  • Vision System Inspection

Electrical Testing

  • Functional Testing (FCT)
  • In-Circuit Testing (ICT)
  • PCA/PCB Testing
  • Wire Harness Testing
  • Capacitance Testing
  • Burn-In Testing
  • Signal Integrity Testing
  • Connector Testing
  • Hi-Pot Testing

See Our Test Automation Systems in Action

Leak Tester

Shamrock engineered a custom Automated Leak Testing Machine designed to test two-part halves simultaneously. The system was built with precision and flexibility in mind, incorporating over 40 sealing surfaces, utilizing both standard and custom seals ensuring integrity in every test. This solution significantly improved throughput and eliminated variability in the customer’s leak testing process. It also laid the foundation for long-term process monitoring and easier troubleshooting through built-in connectivity and traceability tools.

Below are some of the key features and technology used:

  • High-precision leak testing for improved quality control
  • Simultaneous testing of two part halves
  • 40 sealing surfaces with custom and off-the-shelf seals
  • Integrated barcode scanning for part traceability
  • Automated data logging for compliance and analysis
  • Remote access for real-time diagnostics and support
  • Dual-mode operation: automated or manual
  • UL 508A-rated control panels for industrial compliance

Component Assembly & Test Machine

We engineered and built a fully automated Assembly and Test Machine that integrates robotics, advanced vision, leak testing, and precision part handling, all while achieving a sub 8 second cycle time. This turnkey solution eliminated manual operations, reduced defects, and met the customer’s demanding cycle time of under 8 seconds per part. With built in flexibility, precision labeling, and automated material handling, the machine delivered a significant boost in efficiency, consistency, and process traceability.

Below are some of the key features and technology used:

  • IAI Gantry Robot for accurate pick-and-place
  • Epson SCARA Robot for fast part loading
  • Keyence Vision & Inspection Sensors for real-time part verification
  • Keyence GT Probes for precision dimensional measurement
  • Leak Test System to confirm part integrity and sealing
  • Custom-Built Label Dispenser with ±0.010″ accuracy
  • HyperCyl Air-over-Oil Press for reliable part stacking and pressing
  • Automated Material Handling including dunnage stacking and part flow
  • UL 508A-rated Control Panels and remote diagnostic capability
  • Full data logging and barcode-based part tracking

TurnkeyATE Capabilities

At Shamrock, our modern equipment and multidisciplinary engineering capabilities enable us to deliver completely turnkey solutions for our customers automation initiatives. Our team brings specialized knowledge across many industries and applications. Our diverse expertise allows us to deliver tailored, end-to-end engineering solutions that meet the unique challenges of your industry.

Engineering & Design

Engineering & Design

Capabilities:

  • Electrical Design
  • Mechanical Design
  • Schematics & Wiring Diagrams
  • Control Panel Design
  • Firmware Development
  • Test Fixture Design
  • Component Selection
  • Software Development
  • PLC Programming
  • Automation Consulting
  • Safety & Compliance Engineering
  • Training & Lifecycle Support
Fabrication

Fabrication

Capabilities:

  • Custom Jigs & Mounts
  • Frames & Supports
  • Custom Fixtures
  • Machine Guarding & Safety Solutions
  • Structural Welding
  • Precision CNC Milling
  • CNC Turning
  • Plasma Cutting
  • Bending & Forming
  • Painting & Powder Coating
UL 508A Panel Assembly

UL 508A Panel Assembly

Capabilities:

  • Control Panel Design
  • UL 508A Certified Panel Fabrication
  • Component Selection & Sourcing
  • Panel Layout & Wiring
  • PLC & VFD Integration
  • Labelling & Documentation
  • Point-to-Point Testing
  • Enclosure Rating Compliance
  • Factory Acceptance Testing
  • Installation & Commissioning Support
Final Assembly & Integration

Final Assembly & Integration

Capabilities:

  • Pneumatic & Hydraulic Assembly
  • Electrical Assembly
  • PLC & HMI Programming
  • FAT Testing & Debugging
  • Onsite Installation
  • System Commissioning

Why WorkWith Us?

Turnkey Services

With a multi-disciplinary team of veteran engineers, machine builders, and fabricators, we are a one-stop-shop for manufacturing automation solutions.

Custom Solutions

Our engineers and project managers collaborate and work closely with our customers so that every solution we deliver is tailored to our customer's unique requirements.

reliable support

With a dedicated team of service techs and 24/7 support, we work with urgency to make sure your equipment stays up and running at maximum efficiency.

What Our CustomersSay About Us

Over the years Shamrock has grown, but to their credit the personal relationship has remained the same. I always feel comfortable calling them and know I will get treated with that same small company respect and attention.

Leonard P.Methods Engineer

Shamrock Engineering has been involved with a variety of projects for our company. We have been pleased with proposed work, quality of work, and communication by Shamrock. We will continue to do business with Shamrock.

Casey D.Advanced Manufacturing Engineer

Tell Us AboutYour Project

Book a meeting with one of our automation engineers to discuss your project requirements and how our team can help.

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