We engineered and built a fully automated Assembly and Test Machine that integrates robotics, advanced vision, leak testing, and precision part handling, all while achieving a sub 8 second cycle time. This turnkey solution eliminated manual operations, reduced defects, and met the customer’s demanding cycle time of under 8 seconds per part. With built in flexibility, precision labeling, and automated material handling, the machine delivered a significant boost in efficiency, consistency, and process traceability.

Below are some of the key features and technology used:

• IAI Gantry Robot for accurate pick-and-place
• Epson SCARA Robot for fast part loading
• Keyence Vision & Inspection Sensors for real-time part verification
• Keyence GT Probes for precision dimensional measurement
• Leak Test System to confirm part integrity and sealing
• Custom-Built Label Dispenser with ±0.010″ accuracy
• HyperCyl Air-over-Oil Press for reliable part stacking and pressing
• Automated Material Handling including dunnage stacking and part flow
• UL 508A-rated Control Panels and remote diagnostic capability
• Full data logging and barcode-based part tracking